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Engine, fuel/propulsion System
04/09/2026
I am reporting a safety concern related to NHTSA Recall 19V120 involving my Kia Soul. The recall identifies a defect related to catalytic converter overheating, which can lead to engine damage, stalling, and increased risk of fire. My vehicle is currently experiencing an illuminated check engine light and unsafe driving conditions. During service evaluation at Kia of Columbus, I was informed that my vehicle has a catalytic converter blockage contributing to these issues. However, I was also told that my vehicle does not qualify for recall repair because no engine code was detected during diagnostics. This is concerning, as the vehicle is actively exhibiting symptoms consistent with the recall condition, including a confirmed catalytic converter issue and an illuminated malfunction indicator lamp. Despite this, I was denied full recall coverage and instead offered a goodwill repair requiring me to pay 50% of the cost. I believe this situation represents a failure to properly apply re...
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Engine And Engine Cooling, engine
08/01/2024
The contact owns a 2016 Kia Soul. The contact stated that while driving at 55 MPH, the check engine warning light illuminated, and the vehicle stalled. Upon further research, the contact associated the failure with NHTSA Campaign Number: 19V120000 (Engine, Engine and Engine Cooling). The vehicle was taken to an independent mechanic who determined that the catalytic converter needed to be replaced. The mechanic informed the contact that the inside of the catalytic converter had melted, but there was no fire. The vehicle was repaired, but the failure reoccurred. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline to report the failure. The failure mileage was approximately 105,000.
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Engine
04/13/2026
I just bought the car one month ago, and While driving my 2016 Kia Soul on a high-speed highway at approximately 98,000 miles, the vehicle suddenly lost power without warning. The engine stopped responding and the car could not accelerate. This created a very dangerous situation because traffic was moving at high speed and I was at risk of being hit from behind. I was driving with my son, who has a disability, and I was taking him to his therapy appointment. The sudden loss of power made the situation even more stressful and unsafe because I was responsible for his safety while the vehicle was failing in traffic. Fortunately, I was able to carefully move out of the main highway and exit the road to avoid a crash. I managed to reach a nearby auto mechanic shop, where the vehicle had to remain because the engine had failed and the car could no longer be driven safely. This incident represents a serious safety concern because the vehicle lost power suddenly while driving on a fast high...
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Engine
03/01/2026
I had the oil changed on my car at a local tire and lube shop. Two weeks later I drove to Vegas (7 hrs one way). While in Vegas I started to hear a super faint clicking noise coming from under my hood, but no lights came on inside, so I assumed maybe it was nothing serious and would have it checked when I returned home 3 days later. On the way home (2 hrs from home) the clicking got louder. I attempted to pass some cars and, as I accelerated, the clicking got much louder and then I heard a loud clank and the car shuttered. I proceeded to pull over and got out of the car and saw small flames and smoke coming from under my car. A couple had pulled over with me and had a fire extinguisher which they used to put the fire out. Upon towing the car home I found a piece of metal hanging from a melted piece of plastic. I inspected it and discovered that it was a piece of a piston from my engine. There was also a puddle of oil and a streak of gasoline on the trailer that had come from my car...
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Unknown Or Other
03/13/2026
Complaint Summary: Post recall catalytic converter failure on 2016 Kia Soul with 1.6L GDI engine (SC176 recall previously performed). Complaint Details: I own a 2016 Kia Soul equipped with the 1.6 liter Gamma GDI engine (engine code G4FD, emissions family GKMXV01.6DBE). This engine is part of Kia’s SC176 recall for catalytic converter overheating and thermal damage. My dealer performed the SC176 ECU software update in May 2019, but did not replace the catalytic converter at that time because the P0420 code had not yet appeared. In early 2026, my catalytic converter failed with a P0420 “Catalyst Efficiency Below Threshold” code. My mechanic confirmed the converter was internally damaged. This failure is consistent with the known SC176 defect, where converters can be partially damaged before the ECU update and fail later. Kia and the dealer refused to replace the converter under the recall, stating that because the P0420 code did not appear in 2019, the converter is no longer covered....