2006 Ford Focus Complaints

My sister was driving my 2006 Ford Focus along a highway. Out of nowhere, the airbag in the side of the driver's seat deployed. This was the only airbag that deployed. The airbag deployed into the side of my sister emitting a white smoke or powder substance. She saw black from the trauma of the airbag impact. She was able to then gain control of the vehicle as no other vehicles were around. She got into the emergency lane and slowly made her way to the offramp then into a gravel parking lot. She then called her daughter to pick her up, who then took her to the ER. She was not thinking clearly or she would have called an ambulance. My husband took off work and took our car dolly and towed the vehicle to our house. My sister was diagnosed with head trauma, concussion, and whiplash. She has since been to her primary doctor who is following her care now. My sister now has ongoing foggy head, headaches, slower reactions, pain going down her leg and arm and dizziness. We have made contact w...

Driving on hiway and vehicle shifted gears. Would no shift normally afterwards. Tried several times. Left myself and granddaughter in hiway in danger. Had local mechanic inspect the vehicle. Was told defective shifting linkage. Has occurred multiple times.

Shifting linkage, was driving and went to shift into next gear and nothing. Clutch engaged, shifter goes in slot but doesn't stay it won't lock into gear, further examination found rubber clip and plastic clip from linkage broken and had fallen to topside of transmission.

The welded retainer of the front bushing on the right side lower (control) arm had rusted through. This allowed the control arm to separate from the frame and the right front wheel to turn outward (while I was traveling straight ahead). The drive shaft was pulled from the transmission and some parts hit the ground. Luckily, I was approaching a stop sign and traveling at less than 30 miles per hour. (The day before I was on I95 at 65 mph) Upon inspection you can see that the control arm is forged in the shape of a "C" from very thick metal where the bushing rests against the arm. However, the bushing is retained by a much thinner metal, welded across the arm forming the other side of the "C". It is that thinner welded retainer that had rusted out. We live in an area where salt is routinely used on the roads during the winter. I know the car is very old. However, this design is inadequate from a safety perspective in the Northeast.

THE WIRING HARNESS FLEXES WHERE IT PASSES FROM THE BODY TO THE TAILGATE CAUSING THE IINSULATION AND WIRING TO BREAK AND SHORT TO THE BODY RESULTING IN A BLOWN FUSE AND NO REAR LIGHTS. THIS HAS OCCURRED WHILST DRIVING AND WHEN STATIONARY OPENING THE HATCHBACK.